快速响应型防水砂浆自修复胶囊设计与性能
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1.中交二公局第三工程有限公司;2.东南大学材料科学与工程学院

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Design and Performance Study of Fast-Responsive Waterproof Mortar Self-Healing Capsules
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1.China Communications Construction Second Highway Engineering Co., Ltd.;2.Southeast University School of Materials Science and Engineering

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    摘要:

    本文针对防水砂浆开裂导致的寿命问题,创新性地研发了一种以磷酸镁水泥、海藻酸钠及聚乙二醇为核心材料,环氧树脂复合硫铝酸盐水泥为外壳的快速响应型自修复微胶囊。该自修复胶囊直径3-3.5mm,防水耐碱性能好,能与硅酸盐基体水化产生紧密界面过渡区,促进裂缝沿胶囊开裂。开裂破损后海藻酸钠的遇水迅速膨胀形成水凝胶网络结构,15分钟内膨胀面积可达200%以上,实现初步裂缝封堵;随后,磷酸镁水泥逐渐水化,于水凝胶中持续作用,加强裂缝封闭。实验表明,该胶囊能在3天内修复200μm以下裂缝,7天内修复宽度达450μm,且抗渗性能在7天内可恢复至76%,彰显出快速且高效的自修复能力。

    Abstract:

    Addressing the longevity issues arising from crack formation in waterproof mortar, this paper innovatively develops a rapid-response self-healing microcapsule with a core composed of magnesium phosphate cement, sodium alginate, and polyethylene glycol, encapsulated within a shell of epoxy resin-complexed ettringite cement. These self-healing capsules, measuring 3-3.5 mm in diameter, exhibit exceptional water resistance and alkaline tolerance, facilitating a tight interfacial transition zone with silicate-based matrices that promotes crack propagation along the capsules. Upon rupture, sodium alginate rapidly swells upon contact with water, forming a hydrogel network within 15 minutes, which expands to over 200% of its original area, thereby achieving initial crack sealing. Subsequently, the magnesium phosphate cement gradually hydrates within this hydrogel matrix, reinforcing the seal over time. Experimental evidence demonstrates that these capsules can repair cracks below 200 μm within three days and those up to 450 μm wide within seven days, with water impermeability recovering to 76% within the same timeframe. This underscores their rapid and efficacious self-repair capabilities, a significant advancement for enhancing the durability of waterproof mortars.

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  • 收稿日期:2024-05-19
  • 最后修改日期:2024-08-21
  • 录用日期:2024-08-22
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