锡尾矿基高强陶粒制备及其性能
作者:
作者单位:

昆明理工大学 环境科学与工程学院,云南 昆明 650500

作者简介:

龙雨欣(2000—),女,湖南益阳人,昆明理工大学硕士生.E-mail:474489515@qq.com

通讯作者:

黄小凤(1972—),女,广西桂林人,昆明理工大学教授,博士生导师,博士.E-mail: hxfkmust@163.com

中图分类号:

TU528.04

基金项目:

国家自然科学基金资助项目(52260017)


Preparation and Properties of Tin Tailings Based High Strength Ceramsite
Author:
Affiliation:

Faculty of Environmental Science and Engineering, Kunming University of Science and Technology, Kunming 650500, China

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    摘要:

    以锡尾矿(T)、湖泊底泥(L)、粉煤灰漂珠(F)为原料,水玻璃为黏结剂,制备高强陶粒,利用正交试验、单因素优化试验探究热处理制度及水玻璃掺量对陶粒性能的影响.结果表明:在原料配比为m(T)∶m(L)∶m(F)=65∶25∶10、水玻璃掺量为325 mL/kg、预热温度为600 ℃、烧结温度为1 120 ℃、烧结时间为15 min时,可制备1 h吸水率为0.41%、筒压强度为8.53 MPa、密度等级为600级的高强陶粒;随烧结温度升高,陶粒中物相存在Fe2O3→Fe3O4→MgFe2O4的转化;添加的水玻璃为陶粒提供了部分Si—O键,生成透长石、霞石等晶相,提高了基体强度.

    Abstract:

    The high strength ceramsite was prepared by using tin tailings(T), lake sediment(L) and fly ash floating beads(F) as raw materials and sodium silicate as binder. The effects of heat treatment system and sodium silicate content on the properties of ceramsite were investigated by the orthogonal experiment and single factor optimization experiment. The results show that when the raw material ratio of T, L, F by mass is 65∶25∶10, the sodium silicate content is 325 mL/kg, the preheating temperature is 600 ℃, and the sintering temperature is 1 120 ℃ for 15 min, the obtained high strength ceramsite with a density grade of 600 shows the following performance parameters: the 1 h water absorption is 0.41%, the cylinder compressive strength is 8.53 MPa. With the increase of sintering temperature, the phase transformation of Fe2O3→Fe3O4→MgFe2O4 exists in the ceramsite. The addition of sodium silicate provides part of the Si—O bond to form crystal phases such as sanidine, nepheline, which improve the strength of the ceramsite.

    图1 原料XRD图谱Fig.1 XRD patterns of raw materials
    图2 承压筒Fig.2 Pressure cylinder(size:mm)
    图3 TLF65生料球粉末料的TG-DTA曲线Fig.3 TG-DTA curve of TLF65 raw material ball powder
    图4 预热温度对陶粒性能的影响Fig.4 Effect of preheating temperature on properties of ceramsite
    图5 不同预热温度下陶粒XRD图Fig.5 XRD spectra of ceramsite at different preheating temperatures
    图6 烧结温度对陶粒性能的影响Fig.6 Effect of sintering temperature on the properties of ceramsite
    图7 不同烧结温度下陶粒的宏观形貌Fig.7 Macromorphology of ceramsite at different sintering temperatures
    图8 不同烧结温度下陶粒的XRD图谱Fig.8 XRD spectra of ceramsite at different sintering temperatures
    图9 烧结时间对陶粒性能的影响Fig.9 Effect of sintering time on the properties of ceramsite
    图10 水玻璃添加量对陶粒性能的影响Fig.10 Effect of sodium silicate content on the properties of ceramsite
    图11 不同水玻璃添加量下陶粒的XRD图谱Fig.11 XRD patterns of ceramsite at different sodium silicate contents
    图12 水玻璃对陶粒晶相的影响Fig.12 Effect of sodium silicate on the crystal phase of ceramsite
    表 1 原料的化学组成Table 1 Chemical compositions(by mass) of raw materials
    表 2 锡尾矿-湖泊底泥-粉煤灰漂珠配方Table 2 Raw material formulation of tin tailings-lake sediment-fly ash floating beads
    表 3 L9(34)陶粒正交试验设计及陶粒物理性能Table 3 L9(34) orthogonal experiment design and physical properties of ceramsite
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引用本文

龙雨欣,鲍银珠,黄小凤,朱风,刘嘉鑫.锡尾矿基高强陶粒制备及其性能[J].建筑材料学报,2025,28(1):50-57

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  • 收稿日期:2023-12-26
  • 最后修改日期:2024-02-06
  • 在线发布日期: 2025-02-08
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