轻质高强黄土陶粒的制备及性能研究
作者:
作者单位:

湖南工学院 材料科学与工程学院,湖南 衡阳 421002

作者简介:

熊 鑫(1988—),男,湖北黄冈人,湖南工学院实验师,博士.E-mail:xwustx@163.com

通讯作者:

吴 智(1986—),男,江西抚州人,湖南工学院副教授,硕士生导师,博士.E-mail:wuzhi0549@163.com

中图分类号:

TQ178

基金项目:

湖南省自然科学基金资助项目(2021JJ40165);湖南省应用特色学科材料科学与工程学科资助项目(湘教通〔2022〕351号)


Preparation and Properties of Lightweight and High-Strength Loess Ceramisite
Author:
Affiliation:

School of Materials Science and Technology, Hunan Institute of Technology, Hengyang 421002, China

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    摘要:

    提出了一种以黄土为原材料,粉煤灰漂珠(简称漂珠)为成孔模板的陶粒制备新工艺.研究了漂珠粒径和掺量对多孔陶粒结构和性能的影响.结果表明:在陶粒生料制备阶段,通过调整漂珠的粒径和掺量即可达到对陶粒中孔隙结构进行构筑和调控的目的;本工艺制备的烧结黄土陶粒实现了低密度、高强度及低吸水率三者兼顾,各项性能指标远优于GB/T 17431.1—2010《轻集料及其试验方法 第1部分: 轻集料》中的相关规定.

    Abstract:

    A novel approach for preparing ceramisite using loess as the raw material and fly ash floating beads as the pore-forming template was put forward. The effects of particle size and quantity of fly ash floating beads on the structure and properties of ceramisite were investigated. The results show that the pore structure of ceramisite can be constructed and regulated by adjusting the size and amount of the beads during the preparation stage of ceramisite green bodies.The obtained sintered loess ceramisite achieves a balance between low density, high strength, and low water absorption rate, surpassing all performance standards outlined in GB/T 17431.1—2010 Lightweight Aggregates and Its Test Methods Part 1: Lightweight Aggregates.

    表 2 试验配合比Table 2 Mix proportion of experiment
    表 1 黄土和漂珠的化学组成Table 1 Chemical compositions(by mass) of loess and floating bead
    图1 黄土及漂珠的XRD图谱Fig.1 XRD patterns of loess and floating bead
    图2 新型轻质高强陶粒制备工艺流程图Fig.2 New preparation process of lightweight and high-strength ceramsite[16]
    图3 烧结黄土陶粒试样L10-20的3D-micro CT重构及二维切面图Fig.3 3D-micro CT reconstruction and two-dimensional section pictures of sintered loess ceramsite sample L10-20
    图4 漂珠的SEM照片Fig.4 SEM images of floating beads
    图5 采用不同粒径漂珠制备的烧结黄土陶粒的SEM照片Fig.5 SEM images of sintered loess ceramisites prepared by floating beads with different particle sizes
    图6 采用不同掺量漂珠制备的烧结黄土陶粒的XRD图谱Fig.6 XRD patterns of sintered loess ceramisites prepared with floating beads with different contents
    图7 漂珠粒径及掺量对烧结黄土陶粒筒压强度的影响Fig.7 Effect of particle size and content of floating bead on cylinder compressive strength of sintered loess ceramisites
    图8 漂珠掺量对烧结黄土陶粒堆积密度、表观密度和真密度的影响Fig.8 Effect of floating bead content on packing density, apparent density and true density of sintered loess ceramisites
    图9 漂珠粒径对烧结黄土陶粒堆积密度、表观密度和真密度的影响Fig.9 Effect of floating bead particle size on packing density , apparent density and true density of sintered loess ceramisites
    图10 漂珠掺量及粒径对烧结黄土陶粒1 h吸水率的影响Fig.10 Effect of content and particle size of floating beads on 1 h water absorption of sintered loess ceramisites
    图11 烧结黄土陶粒典型漂珠衍生气孔的微观结构照片及其能谱分析Fig.11 Microstructure images of typical floating bead derived pores in sintered loess ceramisites and EDS analysis
    图12 漂珠粒径对烧结黄土陶粒总气孔率和闭孔气孔率的影响Fig.12 Effect of particle size of floating beads on total porosity and closed porosity of sintered loess ceramisites
    表 3 烧结黄土陶粒的物理性能Table 3 Physical properties of sintered loess ceramisites
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引用本文

熊鑫,吴智,姜鹏程,王健,阳鑫.轻质高强黄土陶粒的制备及性能研究[J].建筑材料学报,2024,27(7):637-644

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  • 收稿日期:2023-08-24
  • 最后修改日期:2023-11-29
  • 在线发布日期: 2024-08-09
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