工业CT对混凝土中混杂钢渣颗粒的鉴别应用
作者:
作者单位:

1.东南大学 材料科学与工程学院, 江苏 南京 211189;2.东南大学 江苏省土木工程材料重点实验室,江苏 南京 211189;3.浙江新世纪工程检测有限公司,浙江 杭州 310022

作者简介:

陈 春(1975—),男,江苏扬州人,东南大学副研究员,硕士生导师,博士.E-mail:101005550@seu.edu.cn

通讯作者:

张亚梅(1968—),女,江苏如皋人,东南大学教授,博士生导师,博士.E-mail:ymzhang@seu.edu.cn

中图分类号:

TU528.01

基金项目:

2022年度南京市建设行业科技计划项目(Ks2216)


Application of Industrial CT to Identify Mixed Steel Slag Particles in Concrete
Author:
Affiliation:

1.School of Materials Science and Technology, Southeast University, Nanjing 211189, China;2.Jiangsu Key Laboratory of Construction Materials, Southeast University, Nanjing 211189, China;3.Zhejiang New Century Engineering Detection Co., Ltd., Hangzhou 310022, China

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    摘要:

    采用工业CT对混凝土中的钢渣颗粒和普通石子进行三维扫描,获得两者在形貌上的差异.将钢渣颗粒按体积分数3%、6%和9%掺入混凝土中,并使用工业CT扫描获得不同掺量钢渣颗粒混凝土试样的形貌学特征.基于图像相似法得到钢渣颗粒的灰度范围,并采用该灰度范围对图像进行二值化处理,计算钢渣颗粒的掺量.结果表明:钢渣颗粒掺量的计算结果与实际掺入的钢渣颗粒体积分数较为接近,误差范围小于±10%,具有较高精度.结合实际工程案例,采用工业CT和X射线荧光光谱分析仪(XRF)等测试手段,对钢渣颗粒引发的混凝土外观质量事故成因进行科学分析.

    Abstract:

    Industrial computed tomography (CT) was used to perform 3D scanning of steel slag particles and natural gravel in concrete, and their morphological differences were obtained. Steel slag particles were mixed into concrete in volume fraction of 3%, 6% and 9% and industrial CT scanning was used to determine morphological characteristics of concrete specimens containing varying proportions of steel slag particles. Based on the image similarity method, the gray range of steel slag was obtained, and the image was binarized to calculate the content of steel slag particles. The results show that the calculated results are found to be relatively close to the actual steel slag particles volume fraction added, with an error range of less than ± 10% of the actual value, indicating high accuracy. Finally, industrial CT, X-ray fluorescence spectroscopy (XRF) and other testing methods were used to scientifically analyze the causes of concrete appearance quality accidents caused by steel slag particles in an actual project.

    表 7 不同灰度值及图像相似法得到的混凝土混杂钢渣颗粒的体积分数Table 7 Volume fraction of concrete mixed steel slag particles under different grayscale conditions and image similarity method
    表 2 钢渣颗粒和石子的化学组成Table 2 Chemical compositions (by mass) of steel slag particles and stone
    表 1 石子的颗粒级配Table 1 Particle gradation of stone
    表 8 爆点处及外观完整处粉样的化学组成Table 8 Chemical composition(by mass) of powder samples at the explosion point and intact appearance area
    表 5 混杂钢渣颗粒混凝土的配合比Table 5 Mix proportions of concrete containing steel slag particles
    图1 钢渣颗粒的外观形貌Fig.1 Appearance morphologies of steel slag particles
    图2 钢渣颗粒和石子的工业CT扫描结果Fig.2 Industrial CT scan results of steel slag particles and stone
    图3 二值化处理后钢渣颗粒和石子的工业CT扫描结果Fig.3 Industrial CT scan results of steel slag particles and stone after binarization
    图4 混杂钢渣颗粒混凝土试样的工业CT三维扫描照片Fig.4 Industrial CT images of concrete samples containing steel slag particles
    图5 图像相似法流程图Fig.5 Flow chart of image similarity method
    图6 基于图像相似法获得的混凝土混杂钢渣颗粒的三维重构图Fig.6 3D reconstruction of concrete mixed with steel slag particles based on image similarity method
    图7 楼板现场照片Fig.7 Site photo of floor slab
    图8 不同区域芯样的三维扫描及重构结果Fig.8 3D scanning and reconstruction results of core samples in different areas
    表 6 钢渣颗粒和石子的灰度值Table 6 Grayscale values of steel slag particles and stone
    表 4 砂子的颗粒级配Table 4 Particle gradation of sand
    表 3 水泥的化学组成Table 3 Chemical composition(by mass) of cement
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引用本文

陈春,李之涵,潘伟行,傅琦,张亚梅.工业CT对混凝土中混杂钢渣颗粒的鉴别应用[J].建筑材料学报,2024,27(4):343-349

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  • 收稿日期:2023-05-06
  • 最后修改日期:2023-11-09
  • 在线发布日期: 2024-05-11
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