铁路隧道C30早高强喷射混凝土试验研究与应用
作者:
作者单位:

1.中交武汉港湾工程设计研究院有限公司;2.海工结构新材料及维护加固技术湖北省重点实验室;3.中交二航武汉港湾新材料有限公司

作者简介:

高玉军(1987—),男,湖北武汉人,中交武汉港湾工程设计研究院有限公司高级工程师,硕士. E-mail:510908052@qq.com

通讯作者:

高玉军(1987—),男,湖北武汉人,中交武汉港湾工程设计研究院有限公司高级工程师,硕士. E-mail:510908052@qq.com

中图分类号:

TU528.31


Experimental Research and Application of C30 Early and High-Strength Shotcrete in Railway Tunnel
Author:
  • GAO Yujun 1,2,3

    GAO Yujun

    CCCC Wuhan Harbor Engineering Design and Research Co., Ltd., Wuhan 430040, China;Hubei Key Laboratory of Advanced Materials and Reinforcement Technology Research for Marine Environment Structures, Wuhan 430040, China;CCCC SHEC Wuhan Harbour New Materials Co., Ltd., Macheng 438300, China
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  • DENG Chong 1,2,3

    DENG Chong

    CCCC Wuhan Harbor Engineering Design and Research Co., Ltd., Wuhan 430040, China;Hubei Key Laboratory of Advanced Materials and Reinforcement Technology Research for Marine Environment Structures, Wuhan 430040, China;CCCC SHEC Wuhan Harbour New Materials Co., Ltd., Macheng 438300, China
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  • QIN Mingqiang 1,2,3

    QIN Mingqiang

    CCCC Wuhan Harbor Engineering Design and Research Co., Ltd., Wuhan 430040, China;Hubei Key Laboratory of Advanced Materials and Reinforcement Technology Research for Marine Environment Structures, Wuhan 430040, China;CCCC SHEC Wuhan Harbour New Materials Co., Ltd., Macheng 438300, China
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  • LIU Kuangyi 1,2,3

    LIU Kuangyi

    CCCC Wuhan Harbor Engineering Design and Research Co., Ltd., Wuhan 430040, China;Hubei Key Laboratory of Advanced Materials and Reinforcement Technology Research for Marine Environment Structures, Wuhan 430040, China;CCCC SHEC Wuhan Harbour New Materials Co., Ltd., Macheng 438300, China
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  • TANG Kai 1,2,3

    TANG Kai

    CCCC Wuhan Harbor Engineering Design and Research Co., Ltd., Wuhan 430040, China;Hubei Key Laboratory of Advanced Materials and Reinforcement Technology Research for Marine Environment Structures, Wuhan 430040, China;CCCC SHEC Wuhan Harbour New Materials Co., Ltd., Macheng 438300, China
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Affiliation:

1.CCCC Wuhan Harbor Engineering Design and Research Co., Ltd., Wuhan 430040, China;2.Hubei Key Laboratory of Advanced Materials and Reinforcement Technology Research for Marine Environment Structures, Wuhan 430040, China;3.CCCC SHEC Wuhan Harbour New Materials Co., Ltd., Macheng 438300, China

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    摘要:

    为了解决传统C30喷射混凝土早期强度低、难以满足铁路隧道高性能支护体系8、24 h抗压强度分别不低于10、15 MPa设计要求的问题,试验研究了原材料特性、配合比设计、纳米早强剂与无碱速凝剂的配合使用以及混凝土拌和物温度与养护温度的协同影响,配制出了工作性良好、早期强度高且后期强度无倒缩的C30早高强喷射混凝土,并对其进行了现场工艺试验验证.结果表明,所制备的C30早高强喷射混凝土不仅流动性好,坍落扩展度经时损失小,回弹率低,各项性能指标均能满足设计及施工的要求.

    Abstract:

    To solve the problem that the early strength of traditional C30 shotcrete is low, and difficult to meet the design requirements that 8 h compressive strength is not lower than 10 MPa and 24 h compressive strength is not lower than 15 MPa for railway tunnels high performance support system, the C30 high early-strength shotcrete with good workability, high early strength and no lowering of late strength was prepared and verified in on-site tests by the analysis of raw material characteristics, ratio design, the use of nano early-strength agent and alkali-free quick-setting agent, and the synergistic influence of concrete mix temperature and curing temperature. The results show that the prepared C30 high early-strength shotcrete has good fluidity, small loss of slump over time and low rebound rate. All performance indicators can meet the design and construction requirements.

    表 3 细集料的主要特性Table 3 Main characteristics of fine aggregate
    表 1 水泥的主要特性Table 1 Main characteristics of cement
    图1 纳米早强剂掺量与水泥净浆流动性的关系Fig.1 Relationship between nano early-strength agent amount and cement paste fluidity
    图2 纳米早强剂掺量与水泥净浆水化程度的关系Fig.2 Relationship between nano early-strength agent amount and hydration degree of cement paste
    图3 纳米早强剂掺量与混凝土坍落扩展度的关系Fig.3 Relationship between nano early-strength agent amount and concrete slump expansion
    图4 纳米早强剂掺量对混凝土抗压强度的影响Fig.4 Effects of nano early-strength agent amounts on compressive strength of concretes
    图5 无碱速凝剂掺量对混凝土抗压强度的影响Fig.5 Effects of alkali-free quick-setting agent amounts on compressive strength of concretes
    图6 拌和物温度对混凝土抗压强度的影响Fig.6 Effects of mix temperatures on compressive strength of concretes
    图7 养护温度对混凝土抗压强度的影响Fig.7 Effects of curing temperatures on compressive strength of concretes
    图8 工艺试验与强度检验Fig.8 Process test and strength inspection
    表 2 粗集料的主要特性Table 2 Main characteristics of coarse aggregate
    表 4 试验的配合比Table 4 Mix proportions of experiments
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引用本文

高玉军,邓翀,秦明强,刘旷怡,唐凯.铁路隧道C30早高强喷射混凝土试验研究与应用[J].建筑材料学报,2023,26(9):1011-1022

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历史
  • 收稿日期:2022-12-07
  • 最后修改日期:2023-01-30
  • 在线发布日期: 2023-10-10
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