正混凝土的Mini-Mason法制备及其性能研究
作者:
作者单位:

1.武汉理工大学 材料科学与工程学院,湖北 武汉 430070;2.武汉理工大学 硅酸盐建筑材料国家重点实验室,湖北 武汉 430070;3.武汉理工大学-加州大学伯克利混凝土科学与技术联合实验室, 湖北 武汉 430070;4.大宗固废综合利用与绿色建材襄阳市重点实验室,湖北 襄阳 441100

作者简介:

张文贵(1996—),男,湖北黄冈人,武汉理工大学硕士生.E-mail:1425656430@qq.com

通讯作者:

沈卫国(1971—),男,湖北京山人,武汉理工大学研究员,博士生导师,博士. E-mail:2367@whut.edu.cn

中图分类号:

TU528.56

基金项目:

国家自然科学基金资助项目(51972247)


Preparation and Properties of Orthoconcrete by Mini-Mason Method
Author:
Affiliation:

1.School of Materials Science and Engineering, Wuhan University of Technology, Wuhan 430070, China;2.State Key Laboratory of Silicate Materials for Architecture, Wuhan University of Technology, Wuhan 430070,China;3.WUT-UC Berkeley Joint Laboratory on Concrete Science and Technology, Wuhan 430070,China;4.Xiangyang Key Laboratory of Comprehensive Utilization of Bulk Solid Waste and Green Building Materials, Xiangyang 441100,China

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献 [26]
  • |
  • 相似文献
  • |
  • 引证文献
  • | |
  • 文章评论
    摘要:

    采用Mini-Mason法制备了一种高粗骨料体积分数的骨料嵌锁良好的正混凝土.结果表明:通过提高填充砂浆的流动性,能有效提升混凝土中粗骨料的体积分数至52%,并明显改善混凝土的力学性能、体积稳定性、传质性能和界面过渡区的结构,优化浆体与粗骨料的黏结状态,大幅度降低胶凝材料的用量.试验证明了Mini-Mason工艺的可行性,并为3D打印正混凝土提供了一种新的技术优势.

    Abstract:

    A orthoconcrete with high coarse aggregate volume fraction and good aggregate interlock was prepared by Mini-Mason method. The results show that by improving the fluidity of the filling mortar, the volume fraction of coarse aggregate in concrete can be effectively increased to 52%, and the mechanical properties, volume stability, mass transfer performance and interfacial transition zone structure of concrete can be significantly improved, and the bonding state between slurry and coarse aggregate can be optimized, and the use amount of cementing material can be greatly reduced. The experiment proves the feasibility of the Mini-Mason process and provides a new technical advantage for 3D printing orthoconcrete.

    表 2 集料筛分结果Table 2 Aggregate screening results
    表 1 水泥的基本物理性能Table 1 Basic physical properties of cement
    表 4 粗骨料级配Table 4 Gradation of coarse aggregates
    图1 减水剂掺量对砂浆扩展度和泌水率的影响Fig.1 Effect of water reducer content on dispersion degree and bleeding rate of mortars
    图2 灰砂比对砂浆扩展度和泌水率的影响Fig.2 Effect of cement-sand ratio on dispersion degree and bleeding rate of mortars
    图3 粗骨料级配对混凝土粗骨料体积分数的影响Fig.3 Effect of coarse aggregate grade on volume fraction of concrete coarse aggregate
    图4 砂浆扩展度对混凝土粗骨料体积分数的影响Fig.4 Effect of mortar dispersion degree on volume fraction of concrete coarse aggregate
    图5 灰砂比对混凝土粗骨料体积分数的影响Fig.5 Effect of cement-sand ratio on volume fraction of concrete coarse aggregate
    图6 填充砂浆抗压强度与其制备的混凝土抗压强度关系Fig.6 Relationship between compressive strength of filling mortar and compressive strength of prepared concrete
    图7 粗骨料体积分数对混凝土强度的影响Fig.7 Effect of volume fraction of coarse aggregate on compressive strength of concrete
    图8 不同粗骨料体积分数下混凝土的干缩性能Fig.8 Dry shrinkage of concretes with different volume fractions of coarse aggregates
    图9 粗骨料体积分数对混凝土电通量的影响Fig.9 Effect of volume fraction of coarse aggregates on concrete electric flux
    图10 两种工艺下混凝土界面过渡区的SEM-BSE微观形貌图Fig.10 SEM-BSE micromorphology in ITZ of concretes from two processes
    图11 两种混凝土中界面过渡区的显微硬度Fig.11 Microhardness of ITZ in two kinds of concretes
    图12 不同混凝土中原材料的体积分数Fig.12 Volume fraction of raw materials in different concretes
    表 3 高流态砂浆配合比Table 3 Mix proportions of high fluidic mortars
    参考文献
    [1] MONTEIRO P J M, MILLER S A, HORVATH A. Towards sustainable concrete[J]. Nature Materials, 2017, 6(7):698-699.
    [2] CHENG Y H, LIU S, ZHU B L, et al. Preparation of preplaced aggregate concrete and experimental study on its strength[J]. Construction and Building Materials, 2019, 229:116847.
    [3] SHEN W G, CAO L,LI Q, et al. Quantifying CO2 emissions from China’s cement industry[J]. Renewable and Sustainable Energy Reviews, 2015, 50:1004-1012.
    [4] MOHAN M K, RAHUL A V, DE SCHUTTER G, et al. Extrusion-based concrete 3D printing from a material perspective:A state-of-the-art review[J]. Cement and Concrete Composites, 2021, 115:103855.
    [5] XU G L, SHEN W G, FANG D, et al. Influence of size and surface condition of distributing-filling coarse aggregate on the properties of aggregate-interlocking concrete[J]. Construction and Building Materials, 2020, 261:577-585.
    [6] 许鸽龙. 骨料嵌锁型混凝土特性及其形成机理研究[D]. 武汉:武汉理工大学,2020.XU Gelong. Properties of aggregate interlocking concrete and its formation mechanism[D]. Wuhan:Wuhan University of Technology, 2020. (in Chinese)
    [7] SHEN W G, ZHENG Z, LI J W, et al. Experimental investigation on the high-volume fly ash ecological self-compacting concrete[J]. Journal of Building Engineering, 2022, 60:105163.
    [8] SHEN W G, ZHANG T, ZHOU M K, et al. Investigation on the scattering-filling coarse aggregate self-consolidating concrete[J]. Materials and Structures, 2010, 43(10):1343-1350.
    [9] 沈卫国,李家胜,安涛,等.粗集料嵌锁型高性能混凝土的研究[J].武汉理工大学学报,2011,33(12):18-21.SHEN Weiguo, LI Jiasheng, AN Tao, et al. Research on the coarse aggregate interlocking high performance concrete[J]. Journal of Wuhan University of Technology, 2011, 33(12):18-21.(in Chinese)
    [10] 沈卫国.抛填集料工艺对混凝土力学性能的影响[J].建筑材料学报, 2007,10(6):711-716.SHEN Weiguo. Effect of scattering-filling aggregate technology on the mechanical properties of concrete[J]. Journal of Building Materials, 2007,10(6):711-716. (in Chinese)
    [11] 沈卫国,李正昊,谭昱,等.粗集料堆叠率对自密实混凝土性能的影响[J].混凝土,2015(2):73-75.SHEN Weiguo, LI Zhenghao, TAN Yi, et al. Stack coarse aggregate ratio on the properties of self-compacting concrete[J]. Concrete, 2015(2):73-75.(in Chinese)
    [12] 沈卫国,姜舰,潘洪祥,等.抛填骨料砼是实现水泥砼低碳排放的途径之一[J].新世纪水泥导报,2009,15(3):30-34.SHEN Weiguo, JIANG Jian, PAN Hongxiang, et al. Filling aggregate concrete is one of the ways to realize low carbon emission of cement concrete[J]. Cement Guide for New Epoch, 2009, 15(3):30-34. (in Chinese)
    [13] LI P P, YU Q L, BROUWERS H J H, et al. Conceptual design and performance evaluation of two-stage ultra-low binder ultra-high performance concrete[J]. Cement and Concrete Research, 2019, 125:105858.
    [14] 汤明,杨松,郭加付,等.考虑石粉对流变性影响的自密实混凝土配合比设计[J].建筑材料学报,2022,25(2):191-198.TANG Ming, YANG Song, GUO Jiafu, et al. Mix design of self-compacting concrete considering the effect of limestone powder on rheology[J]. Journal of Building Materials, 2022, 25(2):191-198.(in Chinese)
    [15] SHEN W G, DONG R, LI J S, et al. Experimental investigation on aggregate interlocking concrete prepared with scattering-filling coarse aggregate process[J]. Construction and Building Materials, 2010, 24(11):2312-2316.
    [16] 李将伟. 石质骨架生态混凝土的研究与制备[D].武汉:武汉理工大学,2019.LI Jiangwei. Study and fabrication on stone-frame eco-concrete[D]. Wuhan:Wuhan University of Technology, 2019. (in Chinese)
    [17] 崔溦,孟苗苗,宋慧芳.自密实混凝土粗骨料运动及静态离析的CFD数值模拟[J].建筑材料学报,2021,24(1):39-44.CUI Wei, MENG Miaomiao, SONG Huifang. CFD numerical simulation of movement and static segregation of self-compacting concrete aggregate[J]. Journal of Building Materials, 2021, 24(1):39-44. (in Chinese)
    [18] 李化建,黄法礼,程冠之,等.水粉比对自密实混凝土剪切变形行为的影响[J].建筑材料学报,2017,20(1):30-35.LI Huajian, HUANG Fali, CHENG Guanzhi, et al. Effect of water-powder ratio on shear deformation behavior of self-compacting concrete(SCC)[J].Journal of Building Materials, 2017, 20(1):30-35. (in Chinese)
    [19] 沈卫国,蔡智,张涛,等.抛填骨料对自密实混凝土性能的影响[J].建筑材料学报,2009,12(3):345-347.SHEN Weiguo, CAI Zhi, ZHANG Tao, et al. Influence of scattering-filling coarse aggregate on properties of self-compacting concrete[J]. Journal of Building Materials, 2009, 12(3):345-347. (in Chinese)
    [20] 吴鹏,沈卫国,催啸宇,等.抛填骨料工艺在水泥混凝土路面工程中的应用[J].混凝土,2011(8):147-149.WU Peng, SHEN Weiguo, CUI Xiaoyu, et al. Engineering application of scattering-filling aggregate process in cement concrete pavement[J]. Concrete, 2011(8):147-149. (in Chinese)
    [21] YU S W, DU H J, JAY S J Y. Aggregate-bed 3D concrete printing with cement paste binder[J]. Cement and Concrete Research, 2020, 136:106169.
    [22] CAI J W, DU Y, XU G L, et al. The combined effect of distributing-filling aggregate process and air-entraining agent on the properties of aggregate-interlocking concrete[J]. Materials and Structures, 2022, 55(7):201.
    [23] SHEN W G, WU M M, ZHANG B L, et al. Coarse aggregate effectiveness in concrete:Quantitative models study on paste thickness, mortar thickness and compressive strength[J]. Construction and Building Materials, 2021, 289:123171.
    [24] 杨玉红,李悦,杜修力.自密实混凝土早期自收缩及微观孔结构研究[J].建筑材料学报,2010,13(5):601-606.YANG Yuhong, LI Yue, DU Xiuli. Study on early autogenous shrinkage and microcosmic pore distribution of self-compacting concrete[J]. Journal of Building Materials, 2010, 13(5):601-606. (in Chinese)
    [25] 冷勇,余睿,范定强,等.碳化再生粗骨料环保型超高性能混凝土的制备[J].建筑材料学报,2022,25(11):1185-1189,1218.LENG Yong, YU Rui, FAN Dingqiang, et al. Preparation of environmentally friendly UHPC containing carbonized recycled coarse aggregate[J]. Journal of Building Materials, 2022, 25(11):1185-1189,1218. (in Chinese)
    [26] SHEN W G, ZHANG C, LI X L, et al. Low carbon concrete prepared with scattering-filling coarse aggregate process[J]. International Journal of Concrete Structures and Materials, 2014, 8(4):309-313.
    相似文献
    引证文献
引用本文

张文贵,沈卫国,刘超,王亚楠,吴鹏.正混凝土的Mini-Mason法制备及其性能研究[J].建筑材料学报,2023,26(9):980-987

复制
分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2022-10-31
  • 最后修改日期:2023-03-03
  • 在线发布日期: 2023-10-10
文章二维码