金属离子浓度对Q235钢上Mg/Al-CO -LDH防锈膜原位生长的影响
作者:
作者单位:

深圳大学 广东省滨海土木工程耐久性重点实验室,广东 深圳 518060

作者简介:

董必钦(1975—),男,浙江温州人,深圳大学教授,博士生导师,博士. E-mail: dongbq@gmail.com

通讯作者:

洪舒贤(1982—),女,福建泉州人,深圳大学副教授,博士生导师,博士. E-mail: sxhong@szu.edu.cn

中图分类号:

TG174.36

基金项目:

国家自然科学基金资助项目(U1801254,52078298,51925805)


Effect of Metal Ion Concentration on In-Situ Growth of Mg/Al-CO -LDH Anti-corrosion Film on Q235 Steel
Author:
Affiliation:

Guangdong Provincial Key Laboratory of Durability of Binhai Civil Engineering, Shenzhen University, Shenzhen 518060, China

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • | |
  • 文章评论
    摘要:

    为延缓钢筋腐蚀,采用水热法结合尿素水解在Q235钢上原位合成了Mg/Al-CO32--层状双金属氢氧化物(LDH)新型无机防锈膜,并研究了不同金属离子浓度的反应溶液对LDH膜钢片抗氯盐腐蚀能力的影响;采用X射线衍射(XRD)、衰减全反射傅里叶红外光谱(ATR-FTIR)及扫描电子显微镜(SEM)表征了LDH膜的物质组成和外貌结构特征,并用电化学测试评价了LDH膜的防腐性能.结果表明:在低金属离子浓度下制备的LDH膜结晶度较低,尺寸较大,膜厚度较小;高金属离子浓度时会生成富余的碳酸镁杂质,不利于LDH生长晶核活性位点的形成;而在c(Mg2+)=0.050 0 mol/L、c(Al3+)=0.025 0 mol/L以及c(尿素)=0.375 0 mol/L条件下通过水热法制备的Mg/Al-CO32--LDH膜具有较好的结晶度和致密性,对钢片腐蚀起到保护作用.

    Abstract:

    A new type of Mg/Al-CO32--layered double hydroxide(LDH) inorganic film was designed and prepared on Q235 steel in situ by the hydrothermal method with urea hydrolysis for the sake of enhancing the corrosion resistance of steel matrix especially in concrete environment. X-ray diffractometer(XRD), attenuated total reflection Fourier infrared spectroscopy(ATR-FTIR) and scanning electron microscope(SEM) were used to observe the chemical composition and structure characteristics of the LDH film. Electrochemical impedance spectroscopy and linear polarization resistance were measured to evaluate the anticorrosive performance of LDH film. The results show that the LDH film prepared under low metal ion concentration has lower crystallinity and larger size of LDH sheets with relatively lower thickness, while high metal ion concentration will generate magnesium carbonate that would limit the formation of nucleation sites for the further growth of LDH sheets. Therefore, LDH film prepared under the synthesis condition of c(Mg2+) = 0.050 0 mol/L, c(Al3+) = 0.025 0 mol/L and c(urea) = 0.375 0 mol/L has a complete crystalline layered structure and uniform coverage on the surface of the Q235 steel substrate, which has a positive effect on the corrosion resistance of steel substrate.

    表 1 Q235钢片的元素组成Table 1 Elemental composition of the Q235 steel substrate
    表 2 试样编号Table 2 Sample number
    图1 试样的XRD图谱Fig.1 XRD patterns of samples
    图2 试样的ATR-FTIR图谱Fig.2 ATR-FTIR spectra of samples
    图3 试样的SEM图Fig.3 SEM images of samples
    图4 试样的EDS分析Fig.4 EDS analysis of samples
    图5 试样在3.5%NaCl溶液中浸泡40 min后的EIS图Fig.5 EIS diagrams of samples in 3.5%NaCl solution for 40 min
    图6 等效电路模型Fig.6 Equivalent circuit model
    图7 试样在3.5%NaCl溶液中浸泡2 h后的特征极化曲线Fig.7 Tafel diagrams of samples in 3.5%NaCl solution for 2 h
    图1 试样的XRD图谱Fig.1 XRD patterns of samples
    图2 试样的ATR-FTIR图谱Fig.2 ATR-FTIR spectra of samples
    图3 试样的SEM图Fig.3 SEM images of samples
    图4 试样的EDS分析Fig.4 EDS analysis of samples
    图5 试样在3.5%NaCl溶液中浸泡40 min后的EIS图Fig.5 EIS diagrams of samples in 3.5%NaCl solution for 40 min
    图6 等效电路模型Fig.6 Equivalent circuit model
    图7 试样在3.5%NaCl溶液中浸泡2 h后的特征极化曲线Fig.7 Tafel diagrams of samples in 3.5%NaCl solution for 2 h
    表 4 试样在3.5%NaCl溶液中浸泡2 h后的腐蚀电位和腐蚀电流密度Table 4 Ecorr and Icorr of samples in 3.5%NaCl solution for 2 h
    表 3 电化学参数拟合结果Table 3 Fitting results of the electrochemical parameters
    参考文献
    相似文献
    引证文献
引用本文

董必钦,张成杰,秦韶丰,洪舒贤.金属离子浓度对Q235钢上Mg/Al-CO -LDH防锈膜原位生长的影响[J].建筑材料学报,2022,25(9):917-923

复制
分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2021-07-14
  • 最后修改日期:2021-08-17
  • 在线发布日期: 2022-09-30
文章二维码