密胺树脂强化“脱硫石膏-玻纤”的成型过程与机制
作者:
作者单位:

1.中科检测技术服务(广州)股份有限分司,广东 广州 510650;2.中国科学院 广州化学研究所, 广东 广州 510650;3.中国科学院大学 化学科学学院,北京 100049;4.新疆雪峰投资控股 有限责任公司,新疆 乌鲁木齐 830002

作者简介:

曹立久(1993—),男,山东聊城人,广州中科检测技术服务有限公司研究院研究实习员,硕士.E-mail:632597410@qq.com

通讯作者:

陈玉放(1967—),男,陕西西安人,中国科学院广州化学研究所研究员,博士生导师,博士.E-mail:yfchen@gic.ac.cn

中图分类号:

TQ177.3+77

基金项目:

密胺强化高性能复合板材关键技术研发项目(XM2019-122)


Molding Process and Mechanism of "Desulfurized Gypsum-Glass Fiber" Reinforced with Melamine Resin
Author:
Affiliation:

1.CAS Test Technical Service (Guangzhou) Co., Ltd., Guangzhou 510650, China;2.Guangzhou Institute of Chemistry, Chinese Academy of Sciences, Guangzhou 510650, China;3.School of Chemistry and Science, University of Chinese Academy of Sciences, Beijing 100049, China;4.Xinjiang Xuefeng Investment Holding Co., Ltd., Urumqi 830002, China

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    摘要:

    为了资源化利用烟气脱硫产生的工业废弃物脱硫石膏,以密胺树脂强化的脱硫石膏-纤维复合体系为研究对象,将密胺树脂固化成型条件与石膏的水化成型过程进行匹配与优化,发展出具有优异综合性能的石膏复合板材.结果表明:密胺树脂的固化交联与石膏晶须生长过程的合理匹配与协同,既有助于形成有机-无机紧密结合,同时也有助于加强脱硫石膏晶须与玻璃纤维之间的附着,促进实现密胺树脂对材料性能的强化;石膏复合板的抗折强度不低于18 MPa,抗压强度大于25 MPa,弹性模量大于6 500 MPa,24 h吸水率低于3.0%,主要性能超过传统的水泥或硅酸钙类型的基础板材,具有明显的技术及市场开发前景.

    Abstract:

    To utilize desulfurized gypsum, which is an industrial waste produced by flue gas desulfurization, the melamine resin-reinforced desulfurized gypsum-fiber composite system was studied. By matching and optimizing the curing conditions of the melamine resin with the hydration molding process of gypsum, combined with the analysis of the structure and morphology of the composite system, the gypsum composite board with excellent comprehensive properties was developed. The results show that the reasonable coordination and matching between the curing and crosslinking of the melamine resin and the growth process of gypsum whiskers not only help to form a close combination of organic and inorganic, but also help to strengthen the adhesion between the desulfurized gypsum whiskers and glass fibers, promoting the realization of the strengthening effect of the melamine resin on the material performance. The flexural strength of the gypsum composite board is not less than 18 MPa, the compressive strength is greater than 25 MPa, the elastic modulus is greater than 6 500 MPa, and the 24 h water absorption ratio is less than 3.0%. The main performance exceeds that of traditional cement or calcium silicate type basic board, with obvious technical and market development prospects.

    表 4 不同体系复合板材的力学性能Table 4 Mechanical performances of different composite boards
    表 2 密胺树脂-脱硫石膏复合板材的相关性能Table 2 Related properties of melamine-desulfurized gypsum composite boards
    表 5 不同体系复合板材的吸水率以及接触角Table 5 Water absorption ratios and contact angles of different composite boards
    图1 密胺树脂强化脱硫石膏复合材料的过程图示Fig.1 Process diagram of melamine resin reinforced desulfurization gypsum composite material
    图2 玻璃纤维掺量对抗折曲线的影响Fig.2 Effect of glass fiber contents on flexural curves
    图3 复合板材的内部结构Fig.3 Internal structure of the composite boards
    表 3 玻纤掺量对复合板材抗折、抗压强度、吸水率及弹性模量的影响Table 3 Effects of different contents of glass fiber on the flexural strength, compressive strength, water absorption and elastic modulus of composite boards
    表 1 脱硫石膏板材抗折强度、抗压强度、吸水率及弹性模量与水膏比的关系Table 1 Relationship of the flexural strength, compressive strength, water absorption ratio and elastic modulus of desulfurized gypsum samples with hydrogypsum ratio
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曹立久,靳焘,邓素琴,黄建,陈玉放.密胺树脂强化“脱硫石膏-玻纤”的成型过程与机制[J].建筑材料学报,2022,25(1):74-80

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  • 收稿日期:2020-09-12
  • 最后修改日期:2020-10-23
  • 在线发布日期: 2022-01-19
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