镍铁渣基磷酸镁水泥的制备及其机理研究
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昆明理工大学化学工程学院

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Study on preparation and formation mechanism of ferronickel slag-based magnesium phosphate cement
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Faculty of Chemical Engineering, Kunming University of Science and Technology

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    摘要:

    为实现镍铁渣的综合利用,降低磷酸镁水泥的生产成本,提出利用高MgO含量的镍铁渣与磷酸二氢铵反应制备镍铁渣基磷酸镁水泥(MPC)。在50℃恒温水浴反应8h的条件下,探讨了镍铁渣与磷酸二氢铵质量比m(FS/ADP)、氧化镁掺量m(M/FS)、水胶比m(W/B)、硼酸掺量m(B/FS)对材料凝结时间和抗压强度的影响,并采用XRD、SEM-EDS等表征手段分析MPC的水化产物的物相组成及微观形貌,并对MPC水化产物形成机理做出猜测。结果表明:当m(FS/ADP)=4:1、m(M/FS)=4%、m(W/B)=0.17、m(B/FS)=0.3%时,MPC的工作性能与力学性能最佳。MPC是以鸟粪石凝胶和结晶为胶结料,通过胶结作用将镍铁渣颗粒进行粘结、包裹,最终形成高强的硬化体,水化产物以鸟粪石为主,同时还有磷镁铵石。材料环境安全性能评价结果表明,MPC中总Cr浸出浓度显著低于镍铁渣,且远低于国家浸出毒性鉴别标准限值(15mg/L),说明MPC对镍铁渣中的重金属有一定的固封作用,提高其环境安全性能。

    Abstract:

    In order to realize the comprehensive utilization of ferronickel slag and reduce the production cost of magnesium phosphate cement, ferronickel slag-based magnesium phosphate cement (MPC) was prepared through the reaction between ferronickel slag containing high MgO composition and ammonium dihydrogen phosphate. The influences of the mass ratio of ferronickel slag to ammonium dihydrogen phosphate m(FS/ADP), magnesium oxide content m(M/FS), water-to-binder ratio m(W/B), the dosage of boric acid m(B/FS) on the setting time and compressive strength of MPC were discussed under the condition of constant temperature water bath reaction at 50 ℃ for 8 h.The microstructures and phase compositions of hydration products of MPC were analyzed by using X-ray diffraction (XRD), scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDS), and the formation mechanism of MPC hydration products was speculated. The results show that when m(FS/ADP)=4:1, m(M/FS)=4%, m(W/B)=0.17, and m(B/FS)=0.3%, the working performance and mechanical properties of MPC were optimal. MPC was based on struvite gel and crystal as cementitious material, the particles of ferronickel slag were bonded and wrapped, and finally a high strength hardened body was formed. The hydration product was mainly struvite, and there was also schertelite.The result of material environmental safety performance evaluation shows that the total Cr leaching concentration in MPC was significantly lower than that of ferronickel slag, and far lower than the country standard(15mg/L), indicating that MPC has a certain sealing effect on heavy metals in ferronickel slag and improves its environmental safety performance.

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  • 收稿日期:2019-07-15
  • 最后修改日期:2019-09-16
  • 录用日期:2019-09-23
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